2018 Good Quality Small Gear Motor - Closed loop motor driver-HBS86H – Longs Motor Detail:
1. Overview
The HBS86H hybrid stepper servo drive system integrates the servo control technology into the digital stepper drive perfectly. And this product adopts an optical encoder with high speed position sampling feedback of 50 μ s, once the position deviation appears, it will be fixed immediately. This product is compatible the advantages of the stepper drive and the servo drive, such as lower heat, less vibration, fast acceleration, and so on. This kind of servo drive also has an excellent cost performance.
- Features
u Without losing step, High accuracy in positioning
u 100% rated output torque
u Variable current control technology, High current efficiency
u Small vibration, Smooth and reliable moving at low speed
u Accelerate and decelerate control inside, Great improvement in smoothness of starting or stopping the motor
u User-defined micro steps
u Compatible with 1000 and 2500 lines encoder
u No adjustment in general applications
u Over current, over voltage and over position error protection
u Green light means running while red light means protection or off line
3. Ports Introduction
3.1 ALM and PEND signal output ports
Port |
Symbol |
Name |
Remark |
1 |
PEND+ |
In position signal output + |
+
- |
2 |
PEND- |
In position signal output - |
|
3 |
ALM+ |
Alarm output + |
|
4 |
ALM- |
Alarm output - |
3.2 Control Signal Input Ports
Port |
Symbol |
Name |
Remark |
1 |
PLS+ |
Pulse signal + |
Compatible with 5V or 24V |
2 |
PLS- |
Pulse signal - |
|
3 |
DIR+ |
Direction signal+ |
Compatible with 5V or 24V |
4 |
DIR- |
Direction signal- |
|
5 |
ENA+ |
Enable signal + |
Compatible with 5V or 24V |
6 |
ENA- |
Enable signal - |
3.3 Encoder Feedback Signal Input Ports
Port |
Symbol |
Name |
Wiring color |
1 |
PB+ |
Encoder phase B + |
Blue |
2 |
PB- |
Encoder phase B - |
White |
3 |
PA+ |
Encoder phase A + |
Yellow |
4 |
PA- |
Encoder phase A - |
Green |
5 |
VCC |
Input power |
Red |
6 |
GND |
Input power ground |
Black |
3.4 Power Interface Ports
Port |
Identification |
Symbol |
Name |
Remark |
1 |
Motor Phase Wire Input Ports |
A+ |
Phase A+(Red) | Motor Phase A |
2 |
A- |
Phase A- (Blue) | ||
3 |
B+ |
Phase B+(Green) |
Motor Phase B | |
4 |
B- |
Phase B-(Black) |
||
5 |
Power Input Ports |
VCC |
Input Power + |
AC24V-70V DC30V-100V |
6 |
GND |
Input Power- |
4.Technological Index
Input Voltage |
24~70VAC or 30~100VDC |
|
Output Current | 6A 20KHz PWM | |
Pulse Frequency max |
200K |
|
Communication rate | 57.6Kbps | |
Protection |
l Over current peak value 12A±10%
l Over voltage value 130V l The over position error range can be set through the HISU |
|
Overall Dimensions(mm) |
150×97.5×53 |
|
Weight |
Approximate 580g | |
Environment Specifications |
Environment |
Avoid dust, oil fog and corrosive gases |
Operating Temperature |
70℃ Max |
|
Storage Temperature |
-20℃~+65℃ |
|
Humidity |
40~90%RH |
|
Cooling
method |
Natural cooling or forced air cooling |
Remark:
VCC is compatible with 5V or 24V;
R(3~5K) must be connected to control signal terminal.
Remark:
VCC is compatible with 5V or 24V;
R(3~5K) must be connected to control signal terminal.
5.2 Connections to Common Cathode
Remark:
VCC is compatible with 5V or 24V;
R(3~5K) must be connected to control signal terminal.
5.3 Connections to Differential Signal
Remark:
VCC is compatible with 5V or 24V;
R(3~5K) must be connected to control signal terminal.
5.4 Connections to 232 Serial Communication Interface
PIN1 PIN6 PIN1 PIN6
Crystal Head foot |
Definition |
Remark |
1 |
TXD |
Transmit Data |
2 |
RXD |
Receive Data |
4 |
+5V |
Power Supply to HISU |
6 |
GND |
Power Ground |
5.5 Sequence Chart of Control Signals
In order to avoid some fault operations and deviations, PUL, DIR and ENA should abide by some rules, shown as following diagram:
Remark:
PUL/DIR
- t1: ENA must be ahead of DIR by at least 5μ s. Usually, ENA+ and ENA- are NC (not connected).
- t2: DIR must be ahead of PUL active edge by 6μ s to ensure correct direction;
- t3: Pulse width not less than 2.5μ s;
- t4: Low level width not less than 2.5μ s.
6. DIP Switch Setting
6.1 Activate Edge Setting
SW1 is used for setting the activate edge of the input signal, “off” means the activate edge is the rising edge, while “on” is the falling edge.
6.2 Running Direction Setting
SW2 is used for setting the running direction, “off” means CCW, while “on” means CW.
6.3 Micro steps Setting
The micro steps setting is in the following table, while SW3 、
SW4 、 SW5 、 SW6 are all on, the internal default micro steps inside is activate,this ratio can be setting through the HISU
8000 |
on |
on |
off |
off |
10000 |
off |
on |
off |
off |
20000 |
on |
off |
off |
off |
40000 |
off |
off |
off |
off |
7. Faults alarm and LED flicker frequency
Flicker Frequency |
Description to the Faults |
1 |
Error occurs when the motor coil current exceeds
the drive’s current limit. |
2 |
Voltage reference error in the drive |
3 |
Parameters upload error in the drive |
4 |
Error occurs when the input voltage exceeds the
drive’s voltage limit. |
5 |
Error occurs when the actual position following
error exceeds the limit which is set by the position error limit. |
- Appearance and Installation Dimensi
- Typical Connection
This drive can provide the encoder with a power supply of +5v, maximum current 80mA. It adopts a quadruplicated-frequency counting method, and the resolution ratio of the encoder multiply 4 are the pulses per rotate of the servo motor. Here is the typical connection of
10. Parameter Setting
The parameter setting method of 2HSS86H-KH drive is to use a HISU adjuster through the 232 serial communication ports, only in this way can we setting the parameters we want. There are a set of best default parameters to the corresponding motor which are care
adjusted by our engineers, users only need refer to the following table, specific condition and set the correct parameters.
Actual value = Set value × the corresponding dimension
There are total 20 parameter configurations, use the HISU to download the configured parameters to the drive, the detail descriptions to every parameter configuration are as follows:
Item |
Description |
Current loop Kp |
Increase Kp to make current rise fast. Proportional Gain determines the response of the drive to setting command. Low Proportional Gain provides a stable system (doesn’t oscillate), has low stiffness, and the current error, causing poor performances in tracking current setting command in each step. Too large proportional gain values will cause oscillations and unstable system. |
Current loop Ki |
Adjust Ki to reduce the steady error. Integral Gain helps the drive to overcome static current errors. A low or zero value for Integral Gain may have current errors at rest. Increasing the integral gain can reduce the error. If the Integral Gain is too large, the system may “hunt” (oscillate) around the desired position. |
Damping coefficient | This parameter is used to change the damping coefficient in case of the desired operating state is
under resonance frequency. |
Position loop Kp |
The PI parameters of the position loop. The default values are suitable for most of the application, you don’t need to change them. Contact us if you have any question. |
Position loop Ki |
Speed loop Kp |
The PI parameters of the speed loop. The default values are suitable for most of the application, you don’t need to change them. Contact us if you have any question. |
Speed loop Ki |
|
Open loop current |
This parameter affects the static torque of the motor. |
Close loop current | This parameter affects the dynamic torque of the motor. (The actual current = open loop current +
close loop current) |
Alarm Control |
This parameter is set to control the Alarm optocoupler output transistor. 0 means the transistor is cut off when the system is in normal working, but when it comes to fault of the drive, the transistor becomes conductive. 1 means opposite to 0. |
Stop lock enable |
This parameter is set to enable the stop clock of the
drive. 1 means enable this function while 0 means disable it. |
Enable Control |
This parameter is set to control the Enable input
signal level, 0 means low, while 1 means high. |
Arrival Control |
This parameter is set to control the Arrival
optocoupler output transistor. 0 means the transistor is cut off when the drive satisfies the arrival |
Encoder resolution
Position error limit
Motor type selection
Speed smoothness |
command, but when it comes to not, the transistor becomes conductive. 1 means opposite to 0. | |||||||
This drive provides two choices of the number of
lines of the encoder. 0 means 1000 lines, while 1 means 2500 lines. |
||||||||
The limit of the position following error. When the actual position error exceeds this value, the drive will go into error mode and the fault output will be activated. (The actual value = the set value× 10) |
||||||||
Parameter |
1 |
2 |
3 |
4 |
5 |
|||
Type |
86J18
65EC |
86J18
80EC |
86J18
95EC |
86J18
118EC |
86J18
156EC |
|||
This parameter is set to control the smoothness of the speed of the motor while acceleration or deceleration, the larger the value, the smoother the speed in acceleration or deceleration.
0 1 2 … 10 |
User-defined p/r | This parameter is set of user-defined pulse per revolution, the internal default micro steps inside is
activate while SW3、SW4、SW5、SW6 are all on, users can also set the micro steps by the outer DIP switches. (The actual micro steps = the set value × 50) |
11. Processing Methods to Common Problems and Faults
11.1 Power on power light off
n No power input, please check the power supply circuit. The voltage is too low.
11.2 Power on red alarm light on
n Please check the motor feedback signal and if the motor is connected with the drive.
n The stepper servo drive is over voltage or under voltage. Please lower or increase the input voltage.
11.3 Red alarm light on after the motor running a small
angle
n Please check the motor phase wires if they are connected correctly, if not, please refer to the 3.4 Power Ports
n Please check the parameter in the drive if the poles of the motor and the encoder lines are corresponding with the real parameters, if not, set them correctly.
n Please check if the frequency of the pulse signal is too fast, thus the motor may be out of it rated speed, and lead to position error.
11.4 After input pulse signal but the motor not running
n Please check the input pulse signal wires are connected in reliable way.
n Please make sure the input pulse mode is corresponding with the real input mode.
Product detail pictures:
Related Product Guide:
CNC Stepper Motors
Finding Inexpensive Stepper Motors
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